Defining "Clean Power"
Systems
By Arthur S. Kelm
After working over 40 years in
the professional recording industry and the past 10 years of that involved in
the high end A/V market, I have lost track of the number of times I have heard
the term "clean power" used to describe someone's power system.
Whenever I raise the question "What
do you mean by clean power?" I have never heard the same answer twice. It
is like asking, "What is the best way to ground an audio and video system?"
Everyone has their own interpretation.
The reality is, you can define
"clean power" through testing and measurements. The same holds true
for "grounding systems". I have compiled over 200 performance and noise
readings of systems over the past 10 years, everything from industrial warehouse
developments, to world-class production facilities in Los Angeles, condominiums
in The Four Seasons hotel in San Francisco, to the upper east side of New York
City and many points in between.
From my personal experience, I
know that power and grounding is the heart of any electronic system. Keeping voltage
distortion, current harmonic, normal mode moise and common mode noise to a minimum
in a power distribution system, is ABSOLUTELY necessary for reliable operation.
This is even more true for hard drive based audio and video systems. The unfortunate
reality is that utility power and generator power is, simply put, not adequate
for critical load applications.
THINKING ABOUT POWER IN A DIFFERENT WAY
In order to control power quality,
one has to first look at the source of your power and how it is being distributed
around your facility/system. For years sensitive electronic loads have been segregated
from other equipment in the recording and post-production environment (sometimes
not exactly correctly). I would suggest that we define and apply a minimum performance
standard for all electrical systems that feed critical loads. I would also take
this practice and include heavy technology driven homes. I have been involved
in homes that have over $2,000,000.00 in sensitive equipment installed. Ideally
all loads need to be divided into categories and isolated from one another. When
engineering a new system, I would suggest that we then define loads into three
basic categories.
PROPOSED CATEGORIES
1. Motor loads. (refrigeration, air conditioning
and water pumps)
2. Lighting and convenience loads. (microwaves, coffee makers, dimming circuits,
ect.)
3. Sensitive electronic loads. (control systems, audio and video equipment)
MOTOR LOADS:
If we were to put all of our motor loads on the same panel (or sub panels), we
would be able to control the negative effects of spikes and dips that are common
whenever a motor starts up (this is common when you see your lights dim when an
air conditioning unit turns on). Having dedicated panels and circuits will eliminate
this problem.
The next benefit to this approach
allows us to add "Power Factor" correction to the system. All motors
are inductive loads; the efficiency of the load is measured in PF (power factor).
The goal is to achieve a number of 1 or 100% efficiency. When power factor correction
is added to a system, the system is more efficient and leads to lower electrical
bills. It also extends the life of the equipment. This solution can only be achieved
when loads are isolated.
LIGHTING and CONVENIENCE LOADS:
These loads are generally not a problem. The exception is florescent light ballast
and SCR dimmer circuits. Keeping these loads separate from other loads will make
any negative effect much simpler to isolate and solutions simpler to engineer.
SENSITIVE ELECTRONIC LOADS:
These are the most critical loads to protect and condition. They require at a
minimum the following.
1. A properly engineered and installed grounding system.
2. Electrostatic triple shielded isolation transformer, including RF filtering
along with Spike and Surge Suppression.
3. Breaker panel with high quality bolt-in breakers, copper bus bars and isolated
ground bus bar.
4. Additional high quality TVSS and filtering installed in panel board.
5. Stranded wire to feed receptacles.
6. Hospital grade receptacles.
Electrical wiring should be a minimum
of 12 gauge for a 20 amp circuit. I prefer to up-gauge all wiring one size (that
means #10) and make all the conductors the same gauge. My first choice is to run
wiring in ridged or flex steel conduit; second choice is steel MC cable.
The next factor to consider is
the length of wiring to the receptacle. I recommend that the power panel be located
as close as possible to the main components of the system. This allows the impedance
of the system to be as low possible. In studio and theater applications, this
should be kept to less than 50 feet. For audiophile/stereo applications, wire
should not exceed 20 feet.
The above recommendations should
be the foundation of any system. Depending on your specific needs, additional
power conditioning may be required. The most basic conditioning (after TVSS an
RF filtering) is voltage regulation. This will be required if you are in an area
that has reoccurring utility power fluctuations. Regulation can be accomplished
a few ways. The most basic is a stepper transformer. These types of units monitor
the output voltage of the transformer and changes taps on the primary of the transformer
to adjust the output to the proper voltage.
The next option would be to use
an inverter system. This unit's approach is to takes the incoming AC voltage and
turns it to DC then back to AC again, generating a new low distortion sine wave.
The third approach would be a "full on line" UPS system. This is basically
an inverter system with batteries.
SETTING A NEW STANDARD FOR SYSTEM PERFORMANCE
I would like to now put some numbers
to what I would be defining as a "Clean Power" system. (These measurements
were taken with a Powervar Power Probe115 and Fluke 43 Power Analyzer)
SYSTEM WITH NO LOAD
1. Common mode noise less than 10mv
2. Normal mode noise less than 50mv
3. Voltage distortion less than 1.5%
4. Resistance to earth less than 5 Ohms
SYSTEM WITH LOAD
1. Common mode noise less than 50mv
2. Normal mode noise less than 150mv
3. Voltage distortion less than 1.5%
4. Resistance to earth less than 5 Ohms
The reason for the two different
standards is reflected noise from the individual components' power supplies. One
must consider that all power supplies have reflected noise. I refer to this as
a component's "footprint". As with motors, there are solutions to help
correct these issues.
I would consider a system achieving the above criteria
a "Certified Ground One Power System".
In closing, I understand that my
views and recommendations may seem a bit extreme to some, however, I believe that
in this day and age of overly hyped power products, there is a need to establish
a minimum standard for power system performance.
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